Molded Fiber Tube Trays Designed for Secure Product Positioning
Molded fiber tube trays are designed to hold cylindrical products in defined cavities during packing, storage, transport or display. THECA develops the cavity diameter, depth, spacing and removal features around the actual tube dimensions and packing process. The tray can be configured to separate products, reduce contact between adjacent tubes and maintain a consistent orientation inside a carton or display format.
Applications may include industrial tubes, cosmetic or personal-care tubes, cartridges and other compatible cylindrical products. Product fit must be assessed using the cap or body dimension that controls seating in the cavity. Material, surface, moisture exposure and direct-contact requirements are reviewed separately.
Final performance and pack quantity are confirmed through prototypes and application-specific trials.
Applications
This solution can be evaluated for:
- Industrial and technical tubes
- Cosmetic and personal-care tubes
- Cartridges and compatible cylindrical components
- Tube transport and secondary packaging
- Retail or presentation trays
- Manual or automated loading applications
Technical and Operational Benefits
Individual Cavity Support
Each tube can be assigned a defined position, helping reduce product-to-product contact and movement within the secondary pack.
Carton-Space Planning
Cavity spacing and overall tray dimensions can be developed around the available carton footprint and required product count.
Repeatable Orientation
A consistent cavity layout supports organized loading, counting, presentation and removal at the next process step.
Nestable Empty Trays
The geometry may be designed for nesting to reduce empty-pack storage and inbound packaging volume, subject to product and denesting requirements.
Customization Options
The project brief should define:
- Tube body or cap diameter
- Tube length and weight
- Number of tubes per tray
- Cavity depth and spacing
- Vertical, angled or horizontal orientation
- Finger-access and removal features
- Carton or display dimensions
- Manual or automated loading requirements
From Requirement to Series Production
1. Tube and Cap Analysis
Identify the dimension that controls the fit and provide product samples or accurate drawings.
2. Cavity Layout
Define product count, spacing, tray footprint and handling features.
Learn about THECA technology and product development.
3. Prototype Fit Trial
Check seating, removal, carton fit, nesting and intended handling.
Review certificates and analysis reports.
4. Tooling and Production
Approve the specification and validation results before series supply.
Frequently Asked Questions
Which tube dimension should be used for the cavity?
Use the product feature that actually seats in the tray. This may be the cap, shoulder or body diameter. A physical sample or controlled drawing is recommended because nominal tube diameter alone may not define the correct fit.
Can different tube sizes share one tray?
Potentially, if the cavity layout is intentionally designed for the different dimensions and the products remain secure. A universal cavity should not be assumed without a fit trial.
Can the trays be stacked or nested?
They may be designed to nest when empty and stack in a defined pack-out, but both requirements affect cavity and rim geometry. The desired workflow must be stated at the start of design.
Can a tube tray be used for retail display?
Yes, where product presentation, orientation and surface requirements are compatible. Display use should be included in the brief so that visibility and removal can be considered.
What tests are recommended?
Check product seating, removal force, tray dimensions, carton fit, vibration or transport exposure, stacking and operator handling using the actual products and secondary packaging.
Request a Tube Tray Fit Assessment
Send the tube and cap dimensions, product weight, quantity per tray, carton dimensions, orientation and current packaging photos. We will review the required cavity layout.
Any questions?
Get in touch with our team directly
For questions about our molded fiber packaging solutions, reach the person who can help you fastest.
Dr. Engin Sarıkaya
General Manager
For commercial questions, contact:
engin.sarikaya@wetheca.com
Dr. Artunç Alptekin
Manufacturing Director
For technical questions, contact:
artunc.alptekin@wetheca.com
Dr. Eda Özay
Human Resources and Sustainability Executive
For sustainability questions, contact:
eda.ozay@wetheca.com
B.Sc. İlayda Eryılmaz
Sales and Marketing Responsible
For sales and order planning questions, contact:
ilayda.eryilmaz@wetheca.com
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